Thermocouples / Series 77

Series 77: Industrial Thermocouple Probes

77A, 77B, 77C, 77D


  • RdF Corporation offers a complete line of Mineral-Insulated Thermocouples for industrial applications.

  • Available in either single or dual junction assemblies, the Series 77 Thermocouples feature special accuracy limits, strong and flexible stranded 20 AWG wire leads and all-welded construction.


Features

  • ANSI types J, T, K, E; Traceable to NIST

  • Special Limits of Error

  • Single or dual junctions

  • Stainless steel fittings

  • Inconel or stainless steel sheaths

  • TIG welded construction

  • Strong and Flexible stranded 20 AWG leads, fiberglass insulated and jacketed cable

  • Stainless steel or aluminum lag unions

  • Cast aluminum heads with up to 8 terminal posts


Measuring Junctions

GROUNDED- The thermocouple wires are welded directly to the sheath end closure and are completely protected. Recommended for fast responding direct immersion probes. Time constant <2.5 sec. in water flowing at 3 ft/sec. Isolated instrumentation required.

UNGROUNDED- The thermocouple junction is electrically insulated from the external sheath with compacted magnesium oxide powder. Recommended in all applications to minimize instrumentation ground loops. Time constant <5 sec. in water flowing ar 3 ft/sec.

Exposed- The thermocouple junction extends beyond the sheath providing fast response. For low pressure gasses to reduced maximum temperatures.

Thermocouple Data - Thermocouple Types

Iron-Constantan(ANSI Symbol J)
The Iron-Constantan “J” curve thermocouple with a positive iron wire and a negative constantan wire is recommended for reducing atmospheres. The operating range for this alloy combination is 1600°F for the largest wires sizes. Smaller size wires should operate in correspondingly lower temperatures, Limit exposed junctions to 900°F continuous use.

Copper-Constantan(ANSI Symbol T)
The Copper-Constantan “T” curve thermocouple with a positive copper wire and a negative constantan wire is recommended for use in mildly oxidizing and reducing atmospheres up to 750°F.

They are suitable for applications where moisture is present. This alloy is recommended for low temperature work since the homogeneity of the component wires can be maintained better than other base metal wires. Therefore, errors due to inhomogeneity of wires in zones of temperature gradient are greatly reduced. Limit exposed junctions to 500°F long term use.

Chromel-Alumel(ANSI Symbol K)
The Chrome-Alumel “K” curve thermocouple with a positive chromel wire and a negative alumel wire is recommended for use in clean oxidizing atmospheres. The operating range for this alloy is

2300°F for the largest wire sizes. Smaller wire sizes should operate at correspondingly lower temperatures. The only suitable choice for exposed junctions from 1000°F to 1800°F.

Chromel-Constantan(ANSI Symbol E)
The Chromel-Constantan thermocouple may be used for temperatures up to 1600°F in a vacuum, inert, mildly oxidizing or reducing atmosphere. At sub-zero temperatures, the thermocouple is not subject to corrosion. This thermocouple has the highest emf output of any standard metallic thermocouple. Limit exposed junctions to 1000°F continuous use.


Temperature Range & Limits of Error- RdF Series 77 are all Special Limits
Thermocouple Material Range and Limits of Error
ANSI
Type
Positive Negative
(red color)
Positive
(color code)
Temperature Range, °F
(1/8" dia./1/4" dia.)
Standard
(whichever is greater)
Special
(Whichever is greater)
J Iron
(magnetic)
Constantan White 32 to 970/1330 ±4°F or ±0.75% ±2°F or ±0.4%
K Chromel Alumel
(magnetic)
Yellow –320 to 32
32 to 1900/2100
±4°F or ±2%
±4°F or ±0.75%
±2°F or ±0.4%
T Copper
(copper color)
Constantan Blue –320 to 32
32 to 600/700
±1.8°F or ±1.5%
±1.8°F or ±0.75%
±0.9°F or ±0.4%
E Chromel Constantan
(silver color)
purple –320 to 32
32 to 1200/1510
±3°F or ±1%
±3°F or ±0.5%
±1.8°F or ±0.4%

Type 77A/B/C



Ordering Specifications

77
A/B/C
SERIES RIGID THERMOCOUPLE WITH 1/2 X 1/2 HEX FITTING FOR DIRECT IMMERSION
STYLE (SEE ABOVE)
 
  SHEATH DIAMETER (1/16" STEPS)
2
3
4
1/8" (“A” Requires Transition - 1.75 x 0.25)
3/16" (Dual “A” Requires Transition - 1.75 x 0.25, Style A or B only)
1/4"
 
  SHEATH MATERIAL
S
I
O
316 SS
Inconel 600
Other (A or C only, No Transition)
 
   ANSI TYPE THERMOCOUPLE (special limits of error)
Single
J
T
K
E
Dual
JJ
TT
KK
EE

Iron Constantan
Copper Constantan
Chromel Alumel
Chromel Constantan
 
  PROBE LENGTH IN INCHES
 
   TYPE OF JUNCTION
     G   Grounded Junction
     U   Ungrounded Junction
     X   Exposed Junction
 
  CONNECTION HEAD (see table below)
 
  LEAD LENGTH (Specify in inches)
  (4" leads with connection head - standard)
77B
4
S
K
8
U
B
4
Typical Write-Up for 77B

Connection Heads for 77A/B/C

NEMA 4 with Gasket
Conduit Max. Temp
A Small cast aluminum head 1/2 NPT 125 °C
B High temp. small cast aluminum head 1/2 NPT 260 °C
C Cast Iron head 3/4 NPT 260 °C
D For no connection head specify "D"
E Large cast aluminum head 3/4 NPT 260 °C
F Economy conduit body 1/2 NPT 125 °C
G Explosion proof small cast aluminum head 1/2 NPT 125 °C
H High temp. expl. proof small cast alum. head 1/2 NPT 260 °C
I Hinged plastic 3/4 NPT 125 °C
J Hinged cast aluminum 3/4 NPT 125 °C
K Din B cast aluminum 1/2 NPT 100 °C
S Other (please specify when ordering)
T Transmitter, specify or supply whead
Terminals: All heads include at least 4 two-screw strap terminations. 6 can be requested in styles “C” and “E”. Style “K” includes 6 two-screw post straps. Styles “A”, “B”, “G” & “H” can have up to 8 screw-in post straps

TYPE A- Straight Probe Assembly
Adjustable fittings are available with 1/2", 1/4", or 1/8" NPT mounting. Seal at lead exit temperature rated to 500°F.

TYPE B- Probe with Hex Fitting
This probe is for direct immersion. Use spring loaded (77D) with thermowells. Lead exit temperature 500°F.

TYPE C- Probe with Quick Disconnect Plug and Jack
Available in 1/8" and 1/4" diameter with connector. Rated to 475°F

TYPE 77D


Type D: Spring-loaded MGO Insulated Sheathed Thermocouple

Designed for mounting in thermowell. Configurable options include probe lag hardware.

Ordering Specifications

Probe Lag Hardware

77D SPRING LOADED MGO INSULATED SHEATHED THERMOCOUPLE FOR MOUNTING IN THERMOWELL
Note: Thermowell not included, see Data Sheet T-WELLS.
 
       4   SHEATH DIAMETER (1/4" DIA ONLY)
 
  SHEATH MATERIAL
S
I
316 SS
Inconel 600
 
   ANSI TYPE THERMOCOUPLE (special limits of error)
Single
J
T
K
E
Dual
JJ
TT
KK
EE

Iron Constantan
Copper Constantan
Chromel Alumel
Chromel Constantan
 
  STEM (“A”) LENGTH OF PROBE IN INCHES (same dimension as thermowell “A”)
 
   TYPE OF JUNCTION
     G   Grounded Junction
     U   Ungrounded Junction
 
  CONNECTION HEAD (see table below)
 
     PROBE LAG HARDWARE
     1/2" NPT Fittings, Stainless Steel
A


BX


EX




FX
Hex Nipple is 3/4" long standard.
Specify as “A”

Specify as “BX”, where x=3", 6", 9", or 12" Standard (Straight Nipple)

Specify with aluminum union as “EX”
(Hex-Nipple/Union/Nipple)
where x = mated lengths of 3"
and continuing in 1" increments

Same as EX (Stainless Steel Union)
  LEAD LENGTH (Specify in inches)
  (4" leads with connection head standard)
77D
4
S
K
8
U
B
B3
4
Typical write-up for 77D

Connection Head for 77D

NEMA 4 with Gasket
Conduit Max. Temp
A Small cast aluminum head 1/2 NPT 125 °C
B High temp. small cast aluminum head 1/2 NPT 260 °C
C Cast Iron head 3/4 NPT 260 °C
D For no connection head specify "D"
E Large cast aluminum head 3/4 NPT 260 °C
F Economy conduit body 1/2 NPT 125 °C
G Explosion proof small cast aluminum head 1/2 NPT 125 °C
H High temp. expl. proof small cast alum. head 1/2 NPT 260 °C
I Hinged plastic 3/4 NPT 125 °C
J Hinged cast aluminum 3/4 NPT 125 °C
K Din B cast aluminum 1/2 NPT 100 °C
S Other (please specify when ordering)
T Transmitter, specify or supply whead
Terminals: All heads include at least 4 two-screw strap terminations. 6 can be requested in styles “C” and “E”. Style “K” includes 6 two-screw post straps. Styles “A”, “B”, “G” & “H” can have up to 8 screw-in post straps